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03-12-2015, 06:17 PM
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#1
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Custom Masonry Contractor
Join Date: Jan 2004
Location: Sanford ,Fla
Posts: 223
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Tile memorial for fallen deputy
Wanted to share a project I just finished last month with the pros on this site . I had the honor and great privileged of being asked to build a 17 foot diameter tile badge for a one year end of watch ceremony for a deputy that was killed in central florida while he was responding to a car burglary call. A designer with the HOA came up with a sketch and contacted a local tile supplier asking if it was possible. The only catch was I had just 15 days to build it from dirt to the night of the ceremony.
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Jim
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03-12-2015, 06:23 PM
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#2
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Pondering retirement daily
 Senior Contributor
Join Date: Oct 2009
Location: Houston Texas
Posts: 28,201
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Very nice Jim,
can't wait to see the final pictures.
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Paul 1
For when DIY isn't such a good idea...
Houston TX area Kitchen & Bath Remodeling
http://CabotAndRowe.com
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03-12-2015, 06:47 PM
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#3
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Custom Masonry Contractor
Join Date: Jan 2004
Location: Sanford ,Fla
Posts: 223
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I am going to post a little more every night and go thru step by step how it all came together .
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Jim
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03-12-2015, 07:15 PM
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#4
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Moderator -- Mud Man
Join Date: Jan 2003
Location: Princeton,Tx.- Dallas area
Posts: 32,655
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Yep, looking forward to seeing it, Jim.
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03-12-2015, 08:32 PM
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#5
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Vendor
Join Date: Jun 2004
Location: North Florida
Posts: 1,017
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Nice Jim, looking forward to seeing the pictures.
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Picking them up and putting them down.
Gary
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03-13-2015, 05:19 AM
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#6
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Custom Masonry Contractor
Join Date: Jan 2004
Location: Sanford ,Fla
Posts: 223
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Designer scanned a deputys badge and than tile supplier picked out 3 colors of porcelain tile that matched as close as possible. Layout of tile and joint size was determined. Scan of badge and design went to water jet company to cut all the tile to make up the pattern of the badge. I had water jet company make me a exact template of what they where cutting to so my concrete forms would be spot on as every piece of tile will be precut . I laid out template at warehouse to get a feel for it next morning at job site built a temporary suspended badge to set forms to
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Jim
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03-13-2015, 05:57 AM
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#7
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Moderator
Join Date: Nov 2006
Location: NW Arkansas, Ozark Mountains
Posts: 11,459
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Thanks for posting your project, Jim.
Looks like it's all in the planning and details, eh?
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Kevin
The top ten reasons to procrastinate:
1.
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03-13-2015, 06:57 AM
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#8
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Central Texas Tile Guy
Join Date: Mar 2005
Location: Austin, TX
Posts: 2,722
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Awesome project, Jim. Please do keep the pics coming.
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03-13-2015, 11:14 PM
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#9
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builder, anti-builder, rebuilder -- Retired Moderator
Join Date: Mar 2009
Location: oahu
Posts: 13,164
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Sounds like a great project to be a part of. Lookin forward to the next installment of photos. 
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dana
"the road to hell is paved with osb, mastic, pre-mixed latex 'grout' or 'thinset', "
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03-14-2015, 06:23 AM
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#10
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Custom Masonry Contractor
Join Date: Jan 2004
Location: Sanford ,Fla
Posts: 223
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Kevin , I wish there was more planning but I made it happen. I was told about the project on a Friday .The next Wednesday night at 6pm I received the template of the badge. The first pic is me at 11pm in my warehouse figuring it all out. I started that Thursday and had 15 days left. The community had existing sidewalks with a circular area of grass in the middle where the badge would go.First challenge was they wanted actual stones to walk on like the sketch, I changed that because they would always have moved being set on just the dirt and hard to maintain. So had water jet company cut a 18 inch diameter circle out of a square piece of porcelain , used sono tubes for my round forms and poured a footer under each stone connecting them so they would never move
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Jim
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03-14-2015, 08:04 AM
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#11
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Tampa Florida Tile Contractor
Join Date: Oct 2007
Location: Tampa, Florida
Posts: 26,440
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Awesome work Jim !
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03-14-2015, 08:23 AM
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#12
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Registered User
Join Date: May 2009
Posts: 471
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That's a pretty awesome project you got there Jim.
Looks like it's moving right along, great work!
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03-14-2015, 08:28 AM
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#13
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Moderator emeritus
Join Date: Jul 2001
Location: Boerne, Texas
Posts: 90,228
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That is some impressive layout and forming, Jim. Hope it works out well.
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03-14-2015, 02:48 PM
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#14
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Tile Contractor
Join Date: Jan 2007
Location: Sherrodsville, Ohio
Posts: 6,590
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Wow.....just wow.
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The name's Greg 
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03-15-2015, 06:34 AM
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#15
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Custom Masonry Contractor
Join Date: Jan 2004
Location: Sanford ,Fla
Posts: 223
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First pic shows how batter boards where set to get the badge on a straight plane. The surrounding circular sidewalk was not even close to level. Near the trees was 13 inches lower than the side near the parking lot. Badge was set 4 inches above highest point of sidewalk so all ground water from the high sidewalk area would run away from badge and not over the surface. 5 1/2 yards of 4000psi concrete , reinforced with 1 1/2 pound of poly fiber to reduce shrinkage cracks and with a water reducing agent added as i had to start installing tile on it 48 hours latter to meet the February 11th deadline
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Jim
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